Our solutions are simply the best technologies to assist you in achieving the goal of Zero defects. We offer in-process, high speed, 100% inspection for discrete component manufacturing to find defects and problems before the parts make it to the next station in the production line.
Leak Testing
sigPOD Leak can be used for many leak test applications where seal integrity and the ability to detect leaks quickly and reliably are critical. Medical components and devices, automotive sub-assemblies, pneumatic components, closed containers of any type are only some of the applications for sigPOD Leak.
Press
sigPOD Press is designed to monitor assembly press operations and provide real-time analysis of the data to identify defective parts, faulty press machinery, and out of control assembly processes. It measures force vs. time or force vs. distance signatures for each part cycle, and then analyzes the curve(s) in milliseconds to provide an instant pass/fail output for each press ram. Compatible with almost all load cell and distance sensors, sigPOD Press is available in single ram or multiple ram configurations, and can be networked together to provide higher level insight into assembly processes by collecting data across the entire assembly line. The standard sigPOD Press can support traditional hydraulic ram press systems, servo motor based presses, air pressure or air-over-oil systems, crimping machines, and almost any other mechanical operation that exhibits a force-distance signature.
PSV
sigPOD PSV is an off-the-shelf solution for virtually any type of in process verification or monitoring for manufacturing operations. The operator interface is fully menu driven and easy to setup through a simple set of menus; just decide what sensors need to be measured and sigPOD can be configured to collect the analog data, perform a signature analysis algorithm, make a pass/fail decision, save the data and report on the results.
QualityWorx
QualityWorX is a suite of software tools that automates the collection, storage, analysis, and reporting of manufacturing data. It combines the flexibility and speed of a SQL database, the power of advanced analytics, and the ease and accessibility of web-based reporting. All types of production data, including assembly, test, and repair operations, are collected from a wide range of plant floor systems for storage within the QualityWorX database. Reporting and analysis tools access the database across local and wide area networks, providing critical insight into the manufacturing processes and production line performance to all levels within the manufacturing organization.
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