Continuous Improvement
Solutions to achieve greater efficiencies for the manufacturing process. Quality and efficiency have both direct and indirect effects on your bottom line, making the importance of being able to continuously monitor and update your process critical to your business.
- Reduces Errors and Waste
- Increases quality and first time throughput
- Identifies process issues with probable causes
- Increases consistencies
- Streamlining production processes
- Solving operational problems
- Reducing operator errors
- Helps reduce overall maintenance and training costs
QualityWorX
Manufacturers often struggle with process improvement issues because they lack visibility and traceability data. QualityWorX is a manufacturing process analysis software tool that automates the storage, retrieval, analysis and reporting of manufacturing processes. It transforms production data collected on the plant floor into information to control the manufacturing process.
Proficy Historian
Achieving operational excellence requires you to collect and optimize vast amounts of data from across your operations for true process visualization. Historian is built specifically for manufacturing and process data acquisition and presentation. It offers key advantages, including built-in data collection capabilities, faster speeds, higher data compression, robust redundancy, enhanced data security and quicker time to value. As a result, you can leverage increased process visibility for better and faster decisions, increased productivity and reduced costs for a sustainable competitive advantage.
Troubleshooting
Provides powerful analytical tools to extract knowledge from existing historical process and manufacturing plant data. These tools help identify causes for production problems as well as opportunities for preventing these problems in the future. It provides the capability of visualizing process problems and their causes through modeling and simulating the process. Once you identify the causes for variation and problems in the process and the impact of the process on your assets, you can better understand the relationships between the data. You will be able to build business cases before attempting real time solutions and prevent problems in the future.
Root Cause Analysis
Provides active avoidance by analyzing real time information based on intelligent historical data and generating system predicting future alarm events. This results in your team being able to put the appropriate corrective actions in place – reducing downtime and maintenance costs and increasing your productivity. Root Cause Analysis enables Manufacturing Engineers or process specialists to instantly receive real time causes for future process deviations.
The powerful analytical engine is easy to use and scalable, and analyzes 24x7 365 days a year.
Proficy Cimplicity
Allows your operators and management team to make more informed decisions with its real-time visibility technology along with actually making the change through its proven and robust control engine. The whole team can manage certain parts of a factory, a whole plant or globally – from any location! CIMPLICITY also provides a powerful Digital Graphic Replay (DGR) 2.2 add-on recorder which lets your team go back in time and graphically analyze events that occurred in the past. CIMPLICITY delivers great value with a focus on ease of use for the manufacturing and process domains.
QualityWorX Benefits
- Easily provides evidence of quality compliance as required to customers and regulators.
- Quickly address quality issues and conduct selective rather than mass recalls
- Record key information from various systems on the production line and store them for future access for part and process traceability
- Use the analytics to identify the root cause of quality issues and bottlenecks.
Proficy Historian Benefits
- Automatic Store-and-forward technology
- Faster data collection
- Higher data compression
- Robust redundancy for high availability and data integrity
- Enhanced data security
- 21 CFR Part 11 for regulatory compliance
Troubleshooting Benefits
- Obtains likely causes of process problems and variation
- Perform “what if” scenario analysis
- Extract process rules automatically from data
- Estimate the benefits of implementing recommendations.
Root Cause Analysis Benefits
- Reduce operator errors
- Identify a list of possible causes before business is affected
- Reduce training and maintenance
- Increase consistency and quality
- Improve uptime and machine performance
Proficy Cimplicity Benefits
- CIMPLICITY is a proven scalable solution for any environment
- The Digital Graphical Replay add-on feature provides the ability to replay historical events and troubleshoot faster
- Wide variety of options including SPC
- Long history of providing enabling tools to upgrade legacy apps (even from unix)
- .NET scripting support that supports VB.net and C# and the ability to run side by side existing Basic scripts
- Support for 100's of servers in the architecture
- Foreground and background task capability
- Wide variety of native drivers
- Proficy Tracker integration
- Historian Integration with support for historian expressions in scripts and animations
- Zero Configuration full functionality Web Viewer
Available Downloads
Contact your local Gescan office to discuss your application and get an up-to-date quotation.
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